When you have a question about process automation that needs a short answer, let us know with #WishIknew and #Visaya! We’ll reply with a #WishIknew post. It’ll give a quick explanation, then some related articles, videos, or reviews if you want to know more.
I wish I knew how analog communication works!
If you have a device measuring a variable, then analog communication sends a signal proportional to the measuring range. Also, your controller can send an analog signal to command a final control element to alter a process.
Analog once used pneumatic devices with the standard of three to 15 pounds per square inch (psi). When electronic devices became more popular, 3-15 psi turned into 4-20 mA (milliamps) or 0-20 mA. I heard that in the beginning you could find 10-20 mA as well. The first devices didn’t allow you to configure them using a handheld, only local zero and span adjustments.
Today, you’ll mostly see 4-20 mA, although you can set up a device to use the less common 0-20. So how did 4-20 mA become the most popular? Several reasons, such as the following:
- Zero mA could come from a broken wire or a dead device.
- The device consumes three mA.
- Four mA is stable and higher than signal noises.
- Twenty mA is a multiple of four and low enough to be safe for humans.
- You can easily convert 4-20 mA to 1-5 volts using a 250-ohm resistor.
- A range of 0-20 mA could get better resolution, but not enough to counter the other reasons for 4-20.
Check out our other content on analog communication:
Q&A:”Hi, I am new to instrumentation and need to know the difference between HART and FOUNDATION Fieldbus. I mean, the process range usually converts from HART to 4-20mA, but what about FF communication?”.Click here for the expert answer.
Q&A:”How do I do the loop test? I’m working in a plant startup, and I need to do the loop test on all our 4-20 mA field devices.”Click here for the expert answer.
Q&A:”Can a field instrument send 4-20 mA to DCS analog input cards? I read that 4-20 mA converts into 1-5 volts. Will an analog card receive data from the transmitter in 4-20 mA or 1-5 volts?”Click here for the expert answer.